| Timing:
Making a High-Frequency Clock
Most small fan or cooling motors will turn at nearly 60 rotations
per second under no load (that is, with the fan blades removed).
This makes them ideal for the high-frequency clock described above.
With a cardboard disc mounted on the motor axle in place of the fan
blades, the frequency is typically 50 - 55 rps. Here's are the steps
to making one of these clocks (called a clip clock since it
uses a clip fan).
Start
with a clip fan that you can buy at a hardware store.
(These are small fans that clip to a tabletop.) Completely
remove the cage around the fan blades. This may require cutting
away the soft plastic with cutters. When the cage is removed,
pull the blades off the axle. The stripped-down fan may
look something like the photo to the right. Duct tape has been
wrapped around the motor housing to cover sharp edges left from
cutting the plastic.
- Cut a 6" diameter disc out of cardboard. For the clock
face, download the file, clock.gif.
Print the file, cut out the clock face, and glue it onto the
cardboard.
- One way that works fairly well to hold the cardboard on the
axle is to fashion a washer out of a piece of soft plastic. The
lid of a film can works well for this. Punch a hole
in the center of the lid and force it on the axle to test the
fit. Then simply hot glue the lid in place on the back of the
clock disc. When the glue is dry, punch a hole through the
cardboard and force the disc onto the axle. Photos
of the back of the disc and the completed assembly are shown
below.
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Film can washer glued onto the back of the
clock disc |

Clock disc in place on the motor axle |
(The unit shown in the photo includes a variable speed control
(blue electrical box) that was wired onto fan's AC cord. This was
added in order to be able to turn the frequency down to small
values. It's not needed for using the fan motor as a high-frequency
clock.)
- If you want to adjust the clock to have a particular
frequency, say 50 rotations per second, you can do this by
trimming the diameter of disc. You'll need an electronic
stroboscope to measure the frequency. There's no formula to use
in deciding how much to trim. Just use trial and error.
- A Caution:
Although the fan blades have been removed from the clock, the
high-speed paper disc can give paper cuts. Keep body parts away!
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