Assembly
and Operating Instructions for HiViz Kits
Assembly
instructions for other kits
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| The adapter you receive may look slightly different than the one above. This depends on our suppliers and what they can provide us with. |
These instructions are for preparing a flash shoe
adapter--shown to the left--to connect to an RCA jack on a trigger box. This
will allow the trigger circuit to actuate a flash unit
directly.
The following parts are provided with the Flash-to-PC Adapter (FA2) kit:
2-conductor cable, 3-foot length
Flash shoe adapter
RCA plug (male)
2-inch length heat shrink tubing, 3/32-inch
diameter
3-inch length heat shrink tubing, 3/16-inch diameter
You'll need the following tools:
Wire stripper
15- or 30-watt soldering iron and solder
Wet sponge or towel
Lighter or matches to shrink HST |
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Solder in a well-lit, well-ventilated, open
area. Avoid contact with all metal surfaces
on the iron.
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Keep the tip of the soldering iron clean
by wiping it against a wet sponge or towel
before and after each use. A clean tip should
look shiny and silvery; any yellow or black
material on the tip will get into the solder
and may weaken your solder joint.
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Once the tip of your soldering iron is clean,
touch a bit of solder to the tip just before
use. This is called tinning, and helps the
solder run more evenly.
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Heat the connection to be soldered by holding
the soldering iron to it, until solder applied
at the junction between the two melts and
flows freely. This ensures the connection
and the solder are both hot enough to yield
a good solder joint. This should take no more
than 10-15 seconds. After the connection is
heated, try to get solder along the entire
length of the connection by briskly moving
the solder and iron along.
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Avoid touching only the solder to the connection,
and then the soldering iron to the solder
to melt it onto the connection. The connection
will be cooler than the melted solder and
won’t form a good solder joint.
- Let new solder joints cool for several seconds
before examining them. There should be solder
all the way around the connection, forming a
rigid joint. When done, unplug your soldering
iron and let it cool.
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The flash shoe adapter is shown to the left. With a pair of wire strippers, cut the cord about 3" (8 cm) from the plug end.
Set the section with the plug aside in case you ever want to reconnect it. For the rest of these instructions, you'll be working with the end of the cord having the flash shoe.
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Flash shoe adapter: Refer to the photo to the left. Strip back 1.5” (4 cm) of the outer black insulation being careful not to cut the inner conductors.
This will reveal red and white conductors. Then strip back
about 1” (2.5 cm) of insulation from the red and white wires.
Trigger cable: Refer to the photo to the right. At one end of the cable, strip the
outer gray insulation back by 2" (5 cm). This
will reveal the red and black wires inside. Strip the individual wires back
3/4" (2 cm).
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Cut the smaller
diameter section of heat shrink tubing into two 1-inch lengths. Slip
one length over each of the output cable wires as shown in the upper photo to the left.
Twist the red wire of the adapter cord together with the red wire of the output cord, and twist the white wire of the adapter cord together with the black wire of the output cord as shown in the lower photo to the left. Be sure that the total length of exposed conductor is shorter than the length of the the heat shrink tubing that will cover the splices.
Solder the twisted wires and clip off any stray wire strands. Keep the soldering iron well away from the heat-shrink tubing so that it won't shrink prematurely. The soldered splices are shown to the right. |
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Slide the heat shrink tubing
over each of the solder splices so that the wires are completely insulated from each other. Using
a lighter or a match, move the flame smoothly back
and forth along the entire length of the tubing, with
the tip of the flame just beneath as shown to the left. If you hold
the flame too long in one spot or too closely to the
tubing, you will notice smoke. If this happens, lower
your flame and continue moving it back and forth.
The tubing will visibly shrink, and will be acceptably
tight-fitting after only 10-15 seconds of heating. The result is shown to the right.
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Slide the larger diameter piece of heat shrink tubing over the gray cable as shown in thephoto to the left. Position the tubing so that it covers the entire spliced area of the wires and overlaps the gray insulation on one end and the black insulation on the other. Then shrink the tubing. The result is shown in the photo to the right.
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- The last thing to do is add the RCA plug to the free end of the cable. Unscrew the black jacket from the RCA plug as shown in Figure 1 below.
- Refer to Figure 2. Push the black jacket over the cable. If you find the fit too tight, snip off part of the collar that grips the cable. Once you have the jacket on the cable, strip back the gray insulation 1/4 inch. Then strip the red and black wires 1/8 inch.
- Important: Don't crimp
the metal tabs around the gray insulation before
soldering. If you do, the heat of soldering can
melt the insulation. Now thread the red wire through the
smaller of the two solder lugs and solder it.
Then solder the black wire to the longer lug.
This lug can take a lot of heating since there's
so much metal. Make sure that it gets hot enough
for the solder to flow freely. The metal takes
a while to cool down, so don't touch it for a
while. After you've finished soldering,
examine the connections for stray wire strands.
Clip off any that you find. Figure 3 shows
the completed solder joints.
- Crimp the metal tabs around the
gray cable and screw the jacket on. The completed
connector is shown in Figure 4.
- The completed cable for connection from the trigger box to a flash unit is shown in Figure 5.
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| Figure 1. Removing the jacket from the RCA plug |
Figure 2. Stripping wires in preparation to add RCA connector |
Figure 3. RCA plug connected to the red and black wires |
Figure 4. RCA plug connected to cable |
Figure 5. Flash shoe cable ready to connect to trigger box |
Assembly
instructions for other kits