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Assembly and Operating Instructions for HiViz Kits

 

Instructions for the Flash Shoe Cable Kit Assembly (FA2)

 

Assembly instructions for other kits

 

 

Flash-to-PC adapter
The adapter you receive may look slightly different than the one above. This depends on our suppliers and what they can provide us with.

Overview

These instructions are for preparing a flash shoe adapter--shown to the left--to connect to an RCA jack on a trigger box. This will allow the trigger circuit to actuate a flash unit directly.

 

Parts

The following parts are provided with the Flash-to-PC Adapter (FA2) kit:

          2-conductor cable, 3-foot length

          Flash shoe adapter

          RCA plug (male)

          2-inch length heat shrink tubing, 3/32-inch diameter

          3-inch length heat shrink tubing, 3/16-inch diameter

Tools

You'll need the following tools:

Wire stripper

15- or 30-watt soldering iron and solder

Wet sponge or towel

Lighter or matches to shrink HST

    Soldering Tips

    • Solder in a well-lit, well-ventilated, open area. Avoid contact with all metal surfaces on the iron.

    • Keep the tip of the soldering iron clean by wiping it against a wet sponge or towel before and after each use. A clean tip should look shiny and silvery; any yellow or black material on the tip will get into the solder and may weaken your solder joint.

    • Once the tip of your soldering iron is clean, touch a bit of solder to the tip just before use. This is called tinning, and helps the solder run more evenly.

    • Heat the connection to be soldered by holding the soldering iron to it, until solder applied at the junction between the two melts and flows freely. This ensures the connection and the solder are both hot enough to yield a good solder joint. This should take no more than 10-15 seconds. After the connection is heated, try to get solder along the entire length of the connection by briskly moving the solder and iron along.

    • Avoid touching only the solder to the connection, and then the soldering iron to the solder to melt it onto the connection. The connection will be cooler than the melted solder and won’t form a good solder joint.

    • Let new solder joints cool for several seconds before examining them. There should be solder all the way around the connection, forming a rigid joint. When done, unplug your soldering iron and let it cool.

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Preparing the flash adapter cord

 

Flash-to-PC adapter  
   

The flash shoe adapter is shown to the left. With a pair of wire strippers, cut the cord about 3" (8 cm) from the plug end. Set the section with the plug aside in case you ever want to reconnect it. For the rest of these instructions, you'll be working with the end of the cord having the flash shoe.

 

 

 

Stripping the wires

 

   

 

Flash shoe adapter: Refer to the photo to the left. Strip back 1.5” (4 cm) of the outer black insulation being careful not to cut the inner conductors. This will reveal red and white conductors. Then strip back about 1” (2.5 cm) of insulation from the red and white wires.

 

  trigger cable
   

Trigger cable: Refer to the photo to the right. At one end of the cable, strip the outer gray insulation back by 2" (5 cm). This will reveal the red and black wires inside. Strip the individual wires back 3/4" (2 cm).

Applying heat shrink tubing and making connections

 

slipping on the heat-shrink tubing
twisting the wires together  

Cut the smaller diameter section of heat shrink tubing into two 1-inch lengths. Slip one length over each of the output cable wires as shown in the upper photo to the left.

 

Twist the red wire of the adapter cord together with the red wire of the output cord, and twist the white wire of the adapter cord together with the black wire of the output cord as shown in the lower photo to the left. Be sure that the total length of exposed conductor is shorter than the length of the the heat shrink tubing that will cover the splices.

 

twisting the wires together
   

Solder the twisted wires and clip off any stray wire strands. Keep the soldering iron well away from the heat-shrink tubing so that it won't shrink prematurely. The soldered splices are shown to the right.

Shrinking the tubing around the wires

HST shrunk over splices
   

 

heating the HST
   

Slide the heat shrink tubing over each of the solder splices so that the wires are completely insulated from each other. Using a lighter or a match, move the flame smoothly back and forth along the entire length of the tubing, with the tip of the flame just beneath as shown to the left. If you hold the flame too long in one spot or too closely to the tubing, you will notice smoke. If this happens, lower your flame and continue moving it back and forth. The tubing will visibly shrink, and will be acceptably tight-fitting after only 10-15 seconds of heating. The result is shown to the right.

 

 

 

Shrinking the tubing around the cable

 

HST slipped into place
   
HST shrunk in place
   

Slide the larger diameter piece of heat shrink tubing over the gray cable as shown in thephoto to the left. Position the tubing so that it covers the entire spliced area of the wires and overlaps the gray insulation on one end and the black insulation on the other. Then shrink the tubing. The result is shown in the photo to the right.

 

Adding the RCA plug

  1. The last thing to do is add the RCA plug to the free end of the cable. Unscrew the black jacket from the RCA plug as shown in Figure 1 below.
  2. Refer to Figure 2. Push the black jacket over the cable. If you find the fit too tight, snip off part of the collar that grips the cable. Once you have the jacket on the cable, strip back the gray insulation 1/4 inch. Then strip the red and black wires 1/8 inch.
  3. Important: Don't crimp the metal tabs around the gray insulation before soldering. If you do, the heat of soldering can melt the insulation. Now thread the red wire through the smaller of the two solder lugs and solder it. Then solder the black wire to the longer lug. This lug can take a lot of heating since there's so much metal. Make sure that it gets hot enough for the solder to flow freely. The metal takes a while to cool down, so don't touch it for a while. After you've finished soldering, examine the connections for stray wire strands. Clip off any that you find. Figure 3 shows the completed solder joints.
  4. Crimp the metal tabs around the gray cable and screw the jacket on. The completed connector is shown in Figure 4.
  5. The completed cable for connection from the trigger box to a flash unit is shown in Figure 5.
Removing the jacket from the RCA plug Stripping wires in preparation to add RCA connector RCA plug connected to the red and black wires RCA plug connected to cable Flash shoe cable ready to connect to trigger box
Figure 1. Removing the jacket from the RCA plug Figure 2. Stripping wires in preparation to add RCA connector Figure 3. RCA plug connected to the red and black wires Figure 4. RCA plug connected to cable Figure 5. Flash shoe cable ready to connect to trigger box

 

Assembly instructions for other kits

 

 
   
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